Detailed Product Description
Basic Info
Model No.: KYT | Working Speed: 8-15 Meter/min |
Control System: PLC | Blade Material: Cr12 |
Warranty: 24 Months | After Sale Service: Engineer Available To Service Abroad |
Thickness Material: 0.7-1.2mm | Product Name: Fire Rated Shutter Door Making Machine |
Cutting System: Hydraulic Cutting | RAW MATERIAL: Galvanized Steel, Aluminium Plate |
Certificate: ISO9001/CE |
Additional Info
Packaging: seaworthy packing | Productivity: 30 sets per month |
Brand: KYT | Transportation: Ocean |
Place of Origin: China | Supply Ability: 30 sets per month |
Certificate: ISO9000/CE | HS Code: 8455221000 |
Port: Tianjin Port |
Product Description
Aluminum 41 & 55 PU Shutter Door Machine
The aluminum 41 & 55 PU Shutter Door Machine is a fully automatic equipment to produce the shutter door profile . It consists the decoiler , main forming part , heated system , and pu form part , punching system , non stop cutting system , output table .There are polyurethane foam inside the shutter door profile . Insulation shutter profiles are roll-formed and filled with fluorocarbon-free polyurethane insulation foam . Polyurethanes are ecological and do not contain harmful substances that destroy the ozone layer . Aluminum alloys and fillers can be recycled and recycled , making them environmentally friendly . Polyurethane foam has a thermal conductivity of about 0.025 . Even at -10°C , it retains its superior thermal insulation properties , making it suitable for residential areas with relatively high insulation requirements as well as hot summer and cold winter areas .
The following is one drawing of the shutter door profile :
The detailed parameter of the Shutter Door Roll Forming Machine
1.Un-coiler
Capacity: 3 tons
Material: #45 steel quenched
Power:2.2KW,03 Phase, 220/380V, 50HZ/60HZ
Method of open and close of segments: manual
Number of segments:4 pieces
Range of segment expansion: ø480- ø520
Inner diameter of coil: ø508
Maximum outer diameter of coil: ø1,300
Feeding speed:25m/min(transducer control)
2.Main roll former
Stations: 30
Rollers material: CR 15, HRC 60. Chrome coated: 0.03-0.05mm, Strength (MPA): 70 tons, 800 MPA
Shaft: diameter 50mm, material is #45 steel. Quenched hot treatment. Strength of the main shaft (MPA): 70 tons, 650MPA
Bearing brand: FAG Germany
Main motor: 15KW, 220V, 50HZ, 3 Phases (Siemens Brand)
Transmission by gear
Station material: cast steel
Machine have cover
3.PLC control cabinet
Touch screen brand: Siemens
PLC brand: Siemens
Inverter brand: Delta
Main components for low pressure electricity: Schneider Germany
Encoder: Omron
Sensor: Balluff B+F brand
Control motion/production process: Un-coiler—roll forming—preheating—Injection of polyurethane—Heat preservation—roll forming—correction—Heat preservation—cutting by servo motor— Automatic feeding platform—Mechanical punching—output
4.Cutting platform
Cutting type: Flying saw cutting by Servo motor
Motor: 2.2KW; 380V; 50HZ; 3 Phase
Servo motor: 1.5kw; 220V
Tolerance of length:±1mm
Action: The host does not stop, Servo tracking to cut off
The Knives material: Wolfram 9
5.Punching platform
Total power:7.5Kw
Mechanical punching
Punching pin material:Cr12Mov
Automatic Lubrication system
6.Foam Machine Parameters
Motor power: total 7KW; 380V; 50HZ
Mixing pump quantity: 8g/Second
Density: 35 ~ 40 kg/m³
Mixing type: mechanical & automatic
Washing: Automatic
Tank volume: 50 KG / tank. Both Poly and ISO
Brand of Foam machine: GREAT WALL.
Size (LxWxH):1100mm×1100mm×2000mm
Mixing head with one spare is included
7.Feeding system
Feeding by Rubber: 2KW, 220V/380V(Delta brand from Taiwan)
6M feeding
8.Output table
Length: 8 meters
Automatic discharge cargo
Working type: pneumatic
Drive type: rollers
9.Input material
Material: aluminum sheet
Thickness: 0.3-0.33mm
10.Dimension (L*W*H)
Roll forming machine space: 22m*1.55m*1.36m
Suggest working space:30m*3m*3m
11.Working speed
25-30m/min (including cutting and punching)
12.Include the following normal consumable spares
Bearing in main shaft: 50 pcs
Other bearing (sub-rollers): a feLimit switch:5 pcs
Low pressure electricity: a few
Relay:10 pcs
Connector: a few
Cutting knives: 2 extra
Upper shaft and down shaft: 2 pieces
Station: 2 pieces
Gear: 4 pieces
Company information
Kaiyite machinery is a leading manufacture of roll forming machine . We know well the particular requirements for the customers from different countries , and have an outstanding export team who will take your requests . Our experts and skilled workers complete the work with great precision .We provide an extensive line of products , including Roller Shutter Door Roll Forming Machine , Door Frame Machine , Roof And Wall Panel Roll Forming Machine , Double Layer Roll Forming Machine , Floor Deck Roll Forming Machine ,C / Z / U Purlin Roll Forming Machine , Stud And Track Roll Forming Machine , Ridge Cap Roll Forming Machine , Downspout Pipe Roll Forming Machine , Shearing Machine And Bending Machine , Slitting And Cutting Machine .
Contact information for the Roller Shutter Forming Machine